Kamis, 28 Agustus 2014

Mixer Parts

Mixer is one type of Electric Appliances are included in the classification of Electric Appliances mechanical functions as kneading cakes and such. Mixer is often used to stir the cake batter using a mixture of eggs, flour, and certain solution that housewives often termed as egg mixer. Her legs stirrer driven by an electric motor through a coupling gears. Variation of rotational speed can be set by a select switch is placed in such sedmikian up easily accessible by the thumb or index finger that was holding the handle of the mixer. 
Examination of the components on the inside simply releasing the three screws fastening the mixer body. Two screws on the front, one on the back. Limbs stirrer consisting of two pieces can be removed by pressing the release button hooks the leg. This button is also placed such that it is easily accessible and adjacent to the speed selector switch. To facilitate the introduction of the mixer components.


Bagian – Bagian Luar Mixer(Part - Exterior Mixer)Bagian – Bagian Dalam Mixer(Part - Interior Mixer)Diagram Single Line Mixer

(Single Line Diagram) 
The figure shows the electrical circuit type mixer brand Philips HR 1500 / A1. The figure shows that the power source is needed to run the AC voltage of 220 ~ 230 V at the working frequency of 50-60 Hz. While the electric power will be absorbed by 170 watts. Then, the circuit is equipped with a capacitor and resistor in parallel. Capacitor and resistor serves as a damper frequency interference generated by the mixer when the motor rotates. 
Mixer speed setting is done by moving the position of the speed selector switch (SW) between position '0' to position '3'. The speed setting can be done with the SW, because the positions indicated by the SW velocity associated with the winding speed control motors and auxiliary windings L1, L2 and L3 are connected in series heading into sikat1, enter the rotor windings (LR), out into the brush, go back to the main winding and a power source. Resistance value of 24 ohms L1, L2 of 20 ohms, and 14 ohms L3. While the stator winding resistance (L4) and the motor rotor (LR), respectively 17 ohms and 44 ohms.

Procedure Use Mixer

1 Position the mixer speed selector switch at position '0' 

2 Insert the two stems kneading in the hole 

3 Insert the 'plug' on the outlet voltage AC 220 ~ 230 volts, 50 ~ 60 Hz. Attention! This magnitude should not be violated. Violation of these electrical quantities can cause fatal damage to the mixer 

4 Position the mixer speed selector switch on position "1". The motor must rotate with the second mixer kneading stalk. The mixer motor rotation is due to the flow of electric current from the power source to the terminal switch position "1", go to the ends of the windings L1, L2 and then to the winding, winding L3, then go to the end of sikat1, to the commutator, enter the rotor windings, to sikat2, go to the end of the primary winding, and end up going back to the power source (neutral terminals) 

5 Repeat step four for the position of the speed selector switch Round 2 and 3 motors at position 3 should be faster than at position 2 and 1 while the motor in position 2 should be faster than the current speed selector switch is in a position select '1' . If the procedure steps 4 and 5 are not successful 

6 Run the mixer until the batter is considered good for the stirring was stopped. Attention! Never too old to run the motor mixer, to over an hour without stopping. The use of well above an hour without stopping will increase the temperature of the motor and the heat would be fatal. These conditions can lead to a motor burnt mixer 

7 Wipe or wash clean all components except the mixer body shortly after use so as not moldy. Attention! Mixer body should not be washed. In the body there is a mixer mixer motors and electrical circuits. 

When the mixer running, then the electric current from the power source will flow into the mixer through the plug, the speed selector switch, main and auxiliary windings on one side, go to sikat1, commutator, rotor windings, to the commutator, then go to the main winding and help on side two, to brush and back to the source. Therefore, if the mixer is not currently connected to the power source, then check all the points through which the electrical current. There is something wrong in one or several points of the current flow. The next explanation will be discussed in sub pokoki discussion of maintenance and repair of mixer 

How to Use Mixer 
a) Check and match the needs of the working voltage and frequency suplei with voltage frekluensi installed and working in a place you would use a mixer 

b) Position the mixer speed selector switch on position "0". 

c) Enter the second kneading stalk on the right hole until it 'clicks'. 

d) Insert the 'plug' it right on the outlet voltage AC 220 ~ 230 volts, 50 ~ 60 Hz. Attention! This magnitude should not be violated. Violation of these electrical quantities can cause fatal damage to the mixer. Hold both ends of the plug (not the cable penghantarnya) when inserting and removing the plug from the wall socket and to the 

e) Position the mixer speed selector switch on position "1". Do not directly use a high position (position 3). The motor must rotate with the second mixer kneading stalk. 

f) Set the mixer speed to slowly, step by step. From fast to slow, or from slow to fast. Do not suppress or shift the speed selector switch with haphazard. This carelessness can damage the tongues of mixer speed selector switch contacts. 

g) Attention! Never too old to run the motor mixer, to over an hour without stopping. The use of well above an hour without stopping will increase the temperature of the motor and the heat would be fatal. These conditions may result in burning mixer motors. 

h) Clean or wash clean all components except the mixer body shortly after use so as not moldy. 

i) Attention! Mixer body should not be washed. In the body there is a mixer mixer motors and electrical circuits. Washing the mixer body will moisten mixer motors and electrical circuits. This can result in the motor mixers and mixer connected electrical short circuit (short circuit). Subsequent impact is a series of electrical motors and the motor will burn when run again.

Damage and How to Fix Mixer

The motor is not rotating mixer 
The motor is not rotating mixer because there is no electrical current that goes into the motor mixer. This condition is caused by damage to the parts through which the electric current to the coils or windings in the motor, such as: plugs, wires introduction, contact or selector switch pengubung round, brushes, commutator, and the motor coil. 
The motor is not rotating mixer, but buzzing 
Conditions or damage that causes the motor is not rotating mixer, but buzzing the auxiliary field windings or rotating field or main field of the stator there are short circuited. Similarly, if there mixer motor rotor windings are short circuited. Short circuit in the motor stator windings or rotor mixer mixer cause the motor to lose torque, while the electric current flowing. As a result, the motor buzzing until it vibrates. If this condition is allowed to continue about 10-30 minutes, then the stator windings and the rotor can burn. Replace coil repair steps are auxiliary or primary coil motor stator, coil or replace the motor rotor mixer. 

Motor mixer spinning, but sparks issue 
This damage occurs because of the relationship between the brush and commutator contact uneven or less fit. Repair steps are: (1) Check the motor brushes, do not let the brush has no right to close or connect the brush contact with commutator lamellae well; and (2) Check the condition of brushes, replace if it is too short so that the concave surface is no longer covered or connect the relationship between the rotor commutator brushes with lamellae. 

Motor rotating mixer, but issued a harsh sound 
Motor rotating mixer, but issued a harsh sound is generally caused by damage to the rotor bearing axles. There are one or more of the bullets that are too worn out bearing against the bearing or the circle is broken. This damage gives opportunities rotor having a circle jerk or lentingan against the bearings when the motor rotates to remove coarse rattling sound. 

Motor rotating mixer, but not kneading spins 
Motor rotating mixer, but not kneading spins can be assured that kerusakpan occur in the coupling tooth grasping function stalk stirrer and connected to the rotor rotary gear is worn. The only countermeasures against this damage is to replace with a new one.

Rabu, 27 Agustus 2014

Maintenance and Repair Damage Mixer

In general, people believe that everything will be taken care of with painstaking durable. This opinion applies also to the use of Electric Household Appliances. Household Electric appliance is in use constantly cared for will last. Even so, sometimes the damage can not be avoided. Therefore, in addition to understand the treatment, it is also necessary to master properly repair the damage an Electric Household Appliance, especially for those who follow this course. Types of maintenance and repair of Electrical Domestic Appliances will be discussed at this point is the maintenance and repair of mixers in general. 
1) Treatment Mixer 
The steps that need to be done in treating the mixer so durable as well as their use of the book or brochure use. Read a book or brochure carefully mixer operating instructions before use. Books or brochures mixer usage instructions included in the package when you first buy a mixer mixer. Check the existence of a book or brochure these instructions when you buy the mixer. If no, ask the seller. Do not buy a mixer that is not accompanied by a book or brochure instructions. 
Work on all orders that are required in a book or brochure that when you use a mixer, and avoid all that you are doing is forbidden. In general, book or leaflet containing the instructions for use of the use of steps as follows: 
(a) Check and match the needs of the working voltage and frequency suplei with voltage frekluensi installed and working in a place you would use a mixer. 
(b) Position the mixer speed selector switch on position "0". 
(c) Enter the second kneading stalk on the right hole until it 'Klek'. 
(d) Insert the 'plug' it right at the outlet AC voltage is 220 ~ 230 volts, 50 ~ 60 Hz. Attention! This magnitude should not be violated. Violation of these electrical quantities can cause fatal damage to the mixer. Good grip with the tip of the plug (not the cable penghantarnya) when inserting and removing the plug from the wall socket to and 
(e) Position the mixer speed selector switch on position "1". Do not directly use a high position (position 3). The motor must rotate with the second mixer kneading stalk. 
(f) Set the mixer speed to slowly, step by step. From fast to slow, or from slow to fast. Do not suppress or shift the speed selector switch with haphazard. This carelessness can damage the tongues of mixer speed selector switch contacts. 
(g) Attention! Never too old to run the motor mixer, to over an hour without stopping. The use of well above an hour without stopping will increase the temperature of the motor and the heat would be fatal. These conditions may result in burning mixer motors. 
(h) Clean or wash clean all components except the mixer body shortly after use so as not moldy. 
(i) Attention! Mixer body should not be washed. In the body there is a mixer mixer motors and electrical circuits. Washing the mixer body will moisten mixer motors and electrical circuits. This can result in the motor mixers and mixer connected electrical short circuit (short circuit). Subsequent impact is a series of electrical motors and the motor will burn when run again. 
2) Improved Mixer 
In urain previously been described that damage to the Electrical Domestic Appliances is sometimes unavoidable. Causes damage to electrical household appliances, among others, caused by (a) the negligence of the user, for example, did not follow the instructions included in the factory as dicamtumkan nameplate tools, brochures and user manuals; (b) a natural disaster or calamity, for example, hit a hard object, falling from a certain height, drowning due to flooding, fire as a source of voltage spikes that occur suddenly or were burned in a fire accident and many other causes. Therefore, the knowledge and skills to repair the damage needs to be owned, especially by those who follow this course. Here are described some kind of damage to the mixer and corrective measures. 
a) The motor is not rotating mixer 
The motor is not rotating mixer because there is no electrical current that goes into the motor mixer. This condition is caused by damage to the parts through which the electric current to the coils or windings in the motor, such as: plugs, wires introduction, contact or selector switch pengubung round, brushes, commutator, and the motor coil. 
Corrective measures that need to be done, namely: 
(1) Check the physical condition of the plug with the naked eye observations of possibilities: burns, broken or separated from contact with the cable ties introduction. Then, if it looks good physical condition, proceed with the examination of the relationship contact with the terminal end of the cable that is connected to her introduction to the use of a multimeter (ohms position, scale 10X). If the needle moves to the right towards the multimeter to measure point '0' and pointed to some basic values​​, such as 0 ohms or close to 0 ohms and not move from that value, then plug the mixer is still good. In addition to these conditions, the plug is damaged and must be replaced with a new one; 
(2) Check the connection and condition of the cable conductors, do not let anyone apart. Then use a multimeter (posisih switch poisisi select the 'ohm', scale 10X) to check the condition of the cable should not be dropped out of the 'inside'. Disconnect 'in' means pengahantar wire inside the insulation sheath conductor 'broken' or disconnected, so the break point or position not reachable through the eyes of the senses, so the condition should be detected with a multimeter or ohm meter; 
(3) Check the condition of the brush (left-right), do not get broken, worn out or compressed spring apart so that the lost contact between the commutator-brush-stator winding-switch-cable-conductor plugs. Brush is broken, too worn or missing compressed spring can cause loss of contact relation between entanglement 'rotor and' stator 'motor mixer. As a result, the motor can not tersuplei mixer electric current and does not rotate. If the brush in a broken condition, too worn or lost spring press, the brush should be replaced with a new one. 
(4) Check the condition of the commutator lamellae. Do not let the tip of the rotor windings lost contact with the commutator lamellae, or rotor windings have been burned. If the apparent end of the rotor windings are disconnected from the lamellae commutator or rotor windings have been burned, then the motor will not spin mixer. 
(5) Check the condition of the stator winding connections (left-right) using the ohm meter (multimeter) not to burn or cut off. If burned or broken, then the motor will not spin mixer. 
b) mixer motor does not rotate, but the buzzing 
Conditions or damage that causes the motor is not rotating mixer, but buzzing the auxiliary field windings or rotating field or main field of the stator there are short circuited. Similarly, if there mixer motor rotor windings are short circuited. Short circuit in the motor stator windings or rotor mixer mixer cause the motor to lose torque, while the electric current flowing. As a result, the motor buzzing until it vibrates. If this condition is allowed to continue about 10-30 minutes, then the stator windings and the rotor can burn. 
Replace coil repair steps are auxiliary or primary coil motor stator, coil or replace the motor rotor mixer. Replacement stator windings can be done alone or entrusted to a handyman service. If the replacement is done by yourself then there are some practical things you can do, namely: (1) Note and record carefully wire size used email each type of entanglement; (2) Notice and images with precise direction of rotation of turns of each winding (auxiliary field winding, main field windings and rotor windings). Read books that specifically discusses how to roll winding (coil) electric motor; (3) The length or number of turns in each coil need not questioned, but simply you weigh carefully the weight of the wire required email each type of coil; and (4) when you roll it is recommended you use a soft glove and made ​​of cloth 'Cotton', so that the possibility of blisters wire insulation due to the influence of contamination email directly with your hands that may be damp or wet, or damaged due to scratching your nails can be avoided . Then, do not pull the wire rub it while doing email while rolling, because the wire insulation can chafe email. 
c) Motor rotating mixer, but issued a spark. 
This damage occurs because of the relationship between the brush and commutator contact uneven or less fit. Repair steps are: (1) Check the motor brushes, do not let the brush has no right to close or connect the brush contact with commutator lamellae well; and (2) Check the condition of brushes, replace if it is too short so that the concave surface is no longer covered or connect the relationship between the rotor commutator brushes with lamellae. 

d) Motor mixer rotates but vibrates 
Rotating mixer conditions, but shaking can be caused by some of the damage caused to the motor mechanical systems, such as: (1) brush motor used is too hard (the density is not in accordance with the original brush density); (2) The surface is not flat commutator lamellae in the cycle, so that the brush had anything to jump-lamellae uneven when the rotor rotates; (3) Gear coupling between the stirrer rod and rotor wear enough or there are some teeth missing or broken; (4) Round axles (shaft) of the rotor is no longer centered. This condition is generally caused by keruskan bearing (lava) mounting the rotor (front and rear), or the bearing holder has been shifted due to the influence of excessive heat during use. 
Corrective measures that need to be done on the damage terasebut conditions, namely: (1) replace the brush for the damage first, use original; (2) Replace the rotor, because the second keruskan very hard to do this repair. Require special equipment to do so. And may be the price to which particular equipment is more expensive than the price of the rotor; (3) In the third keruskan, tooth coupling with a new one; (4) In the meantime, the damage is very difficult fourth diperbaili, except replace the bearings, rotor, and the rotor holder. In general, the holder of the rotor is not sold separately, even connected directly to the mixer body. So its replacement requires another mixer body or a new body if there is a sale. 
e) Motor rotating mixer, but when the conductor of the cable actuated or the motor does not move sometimes moving or rotating 
Rotating mixer motor condition, but when the conductor of the cable actuated or the motor does not spin move sometimes can be caused by: (1) damage to the brush system; and (2) dropped out of the cable conductors. Repair steps are: (1) Check the brush system, there may be one of those brushes that off spring compressed. Fix! Should be replaced with a new one. Remember do not replace brush or just one side only, it affects the equilibrium pressure of the brush against the commutator motors; and (2) Replace the cable with a new conductor. In general, the conductor wires are available and sold separately. 
f) Motor rotating mixer, but issued a harsh sound 
Motor rotating mixer, but issued a harsh sound is generally caused by damage to the rotor bearing axles. There are one or more of the bullets that are too worn out bearing against the bearing or the circle is broken. This damage gives opportunities rotor having a circle jerk or lentingan against the bearings when the motor rotates to remove coarse rattling sound. 
g) Motor rotating mixer, but not kneading spins 
Motor rotating mixer, but not kneading spins can be ascertained that the damage occurs in the coupling tooth grasping function stalk stirrer and connected to the rotor rotary gear is worn. The only countermeasures against this damage is replace it with a new coupling gear.

repair MIXER

The working principle of the mixer is similar to the workings of the other electronic devices, such as blenders or fans, which converts electrical energy into mechanical energy / motion, electric current flows from the outlet connecting cable to be routed to the speed selector switch and the motor windings. before we go to the core of the discussion is how to fix the mixer would be much better if we know the first parts of the mixer for easy repair process.

The parts mixer (the outside):

Connecting cable to an electrical outlet
Electric motor speed control buttons
Stirring device, in the form of two pieces of iron rods or spiral-shaped end plate tapered cross each other up.
The parts mixer (inside):
motor drive
capacitor bank
Switch / motor speed regulator swich
The damage that commonly occurs in the mixer
total dead
Motor rotation is slow or
Halting the motor rotation

How to fix:

Mixer total dead,
In a complaint like this, there are several factors that can be the cause, such as: connecting cable broke and the drive motor is broken or burned, to know the damage it must be checked sequentially, namely:
Connecting cable to the electrical outlet, physically see if any of the wires are broke? The connecting cable is usually dropped due to rat bite or pinned object with a heavy load so that the cable is damaged, then when the interest will drop.
If the cable is in good condition, the examination can be followed by looking at the components that exist in the body of the mixer, to be able to view the content that is in the mixer then we have to open all the screws that are outside the body using a screwdriver plus. Then after that check the cable disconnected or not? broke apart there may be less tight cables attached to the terminal
Motor drive, see if the condition of the motor windings to look natural or look like a burnt charred black and smells like burnt already? Such conditions are usually winding on the motor disconnected from the heat that exceeds the strength of the wire windings, but to be sure it is necessary inspection / measurement using AVO meter, remove the cables attached to the drive motor then measure both ends of the motor windings using avometer by moving the position swich at RX 1 kilo ohms, attach the two ends of the probe AVO to both ends of the motor windings, when the AVO meter needle moves to the right and silent on a scale of 0-3, the possibility of the motor is still good, but when the needle on avometer silent / no then most likely move on the motor windings disconnected then so should should re-wrapped or replaced with a new motor.
Motor rotation is slow or halting
For a mixer with round halting or slow rotation, the probable cause is carbon brush is thin (electrical connector component of the cable connecting to the motor), the depletion of the carbon brush is then supplied to the motor windings are connected to the state and not connected, for anticipate this is to replace the carbon brush is already thin with the new
There are different sizes of carbon brush on the market so make sure you bring along examples of carbon brush holder to a store that sells electronic equipment, if it does not find the same size then buy carbon brush is a little bigger than the size of the original , because we are still able to overcome that is by way of filing or mengampelasnya to get a size similar to the size of the original.
If the carbon brush no problem other possibility is that the capacitor bank has been damaged, for that is to replace it with a new one, and thus the motor rotation will be back to normal.

HISTORY MIXER

Mixer is a kitchen appliance used to mix, whisk, and destroy foodstuffs. This tool comes in two main variations of hand mixers and stand mixers. 

In 1908, an engineer named Herbert Johnson, who worked at the Hobart Manufacturing Company creates an electric mixer that can stand. Her inspiration came after he watched a bread dough that stirred using a metal spoon, and then he started trying to make a mixer with a peer assisted mechanics. Seven years later in 1915 he managed to make a mixer that is capable of churning out as many 80-liter Adona, and at that time the device has become a standard tool for medium-sized perusahaann baker .. In 1919 Hobart Mixer The KitchenAid Food Preparer introduced (stand mixer ) to the house. 

In stand mixer was found in 1908 by engineer Herbert Johnson, he observed that stirring bread dough using a metal spoon and then he began to experiment with the mechanics. In 1915 80-liter Hobart mixer is one of the standard equipment on all United States Navy ships, as well as in many commercial bakeries. 

Before World War I Hobart intervention has jumped into the housing market, but in 1918 the company executives who are testing models in their homes saying: "I do not care what you call it," has one of the legends of the executive partner, "which I know is it best kitchen tool I've ever had. "

In the early years of declining sales KitchenAid mixer. To overcome this Hobart establish a direct sales team by hiring women who come from door to door to offer and demonstrate the device. With the establishment of citrus juicer and food grinder added in 1919, the KitchenAid mixer is on the road and be a versatile tool called "food preparation tools". 

KitchenAid may have been first invented and marketed but widespread acceptance of electric stand mixer is actually owned a popular tool over the Sunbeam Mixmaster was created by Ivar Jepson. Sold for less than the price of this KitchenAid (in the early 1930s, it was retailing for $ 18.25, about $ 240 in 2002 dollars), Mixmaster can be famous for six years since their introduction in 1930 to the peak of the world economic depression it had MixMasters able to sell 300,000 per year. 



Milestone: 

Ir th 1908. Herbert Johnson created a stand mixer to mix the bread dough 
Th 1915 Hobart Mfg Company of Troy, Ohio sells professional mixer with a capacity of 80 liters 
Th 1919 Hobart (now called KitchenAid) sells "food preparer" (stand mixer) for home 
Th 1930 Sunbeam Mixmaster KitchenAid introduce and sell with cheaper price 
Th 1936 designer Egmont Ahrens reduce the size of the KitchenAid mixer into a lighter 
Th 1952 Sunbeam Mixmaster issued the first handheld. 

Sunbeam Mixmaster issued in 1952, the first handheld Although KitchenAid stand mixer is the current market leader, Sunbeam Mixmaster remains a viable contender.

TREATING TIPS MIXER

Mixer is a household electronic device that is used for mixing or stirring a cake batter or eggs in a container that is used by most housewives in the kitchen. This tool works by turning the dough through a player that is driven by an electric motor with a motor speed selector dial to work in accordance with the needs of the wearer. 

With the mixer tool named this will facilitate the work of making groceries, not the way it was to mix the dough then we use manual tools in the form of a spiral wire mounted on a piece of wood as handrails, using manual tools such as hand tired enough to make us keep moving to get good results dough, in addition to the time required to mix the dough becomes increasingly longer. By using this mixer you can knead the dough automatically, while it was the same time that others can do the work without being distracted by the process of mixing the dough. 

Before we discuss how to take care of the mixer would be much better once we know how to use a mixer: 


Make sure the voltage / Mixer Voltage required in accordance with the voltage / mains voltage, for example using a power supply voltage of 220 volts then when we bought the mixer should be a voltage of 220 volts. 
Enter player batter into a hole / space provided below the tool. 
Prepare the dough to be mixed and enter the player into the batter. 
Enter your mixer electric connecting cable into an outlet and then turn the mixer to move the motor speed selector switch to position 1 or 2. 
When the rotation mixer it is still too slow to stir the batter then allowed to move the motor speed selector switch to position 3. 
After stirring the dough is finished remove the dough by pressing lever player driving, then wash the dough to a clean player 

Tips on caring for the mixer: 
If the mixer is not used then unplug the electrical connector from the wall outlet. 
Do not be too old to wear a mixer to stir the batter, if the batter needs a long time to get the maximum results, then give a gap of several minutes in the mixer so that the motor does not overheat, it is useful to prevent overheating the electric motor which can result in burning of the motor windings. If necessary give a minimum of 15 minutes to restore power mixer. 
Once completed use the mixer mixer body wash with a soft damp cloth, wipe the player dough with water mixed with dishwashing soap containing orange or lemon scent to smell the dough is gone. 
keep the body of the mixer is not dropped or banged, because it can cause damage to the components of in it. 
Keep in a safe place away from the reach of children, attack rats and cockroaches that would damage the connecting cables and components in the mixer. 
Clean all equipment mixer from the remnants of dough that sticks after use with a soft cloth menggunakann and smooth, do not use paper or abrasive cleaners as they may damage or scrape surface mixer equipment. 
Clean and lubricate the bearings and gears with menetesinya using lubricating oil that is useful to facilitate the movement of the mixer. 
Open clamp gears then clean and lubricate with silicone based lubricants regularly once a year.